Precision Injection Mold Development Expert
· 2000mm Oversized Mold Manufacturing · ±0.005mm Micron-Level Precision · 1.2 Million-Cycle Endurance Validation

20

20 Years of Mold Manufacturing Expertise

98.6

%

On-Time Delivery Rate

50

+

Mold Exports to 50+ Countries

Redefining Injection Mold Standards

Capability Dimensions

Oversized Molds

1600T clamping force compatibility • 6-point balanced ejection system

Micron-Level Precision

Nano-grade polishing (Ra≤0.05μm)

Intelligent Mold Design

Hot runner system with ±0.3℃ smart temperature control

Longevity Management

Stress distribution optimization technology • Lifecycle tracking system

Technical Specifications & Breakthroughs

2000mm machining capacity (industry limit: 1500mm)

Integrated molding for NEV battery covers/appliance housings

±0.003mm precision via Makino 5-axis CNC

Zero-defect molds for optical lenses/connectors

Moldflow analysis for defect prediction

Eliminates flow lines/sink marks (industry pain points)

Vacuum heat-treated SKD61 mold steel

58% cost reduction per million cycles

Why Choose Xinrui?

Specifications

Maximum Mold Size

Tolerance Control

Delivery Cycle

Lifespan Validation

Xinrui Capabilities

2000mm

±0.005mm

30 Days (Including Trial Mold Validation)

1.2 Million Cycles

Industry Standard

1500mm

±0.02mm

60 Days

500K Cycles

Customer Benefits

Reduced joint interfaces, enhanced structural strength

Eliminates secondary processing, saves 30% costs

50% faster time-to-market

65% lower unit amortized cost

Precision Mold Technology Drives Industrial Upgrade

Case 1:

Newborn Incubator Integrated Molding Mold

Mold Challenges:

1600mm ultra-long structural component
6mm uniform wall thickness with <0.5mm error

Technical Breakthroughs:

Makino 5-axis CNC machining for 2m-scale molds

Mold temperature zone control technology (±0.3℃)

Medical-grade ABS dedicated runner design

Mold Parameters:

800,000-cycle lifespan breakthrough

Annual supply capacity: 200,000 sets

Case 2:

Ultra-Precision Mold for Minimally Invasive Endoscopes

Precision Limits:

0.1mm wall thickness with ±0.01mm tolerance
Zero tolerance for weld lines

Innovative Solutions:

Medical-grade transparent PC-specific mold steel

TG hot runner gate system design

Nano-polishing process (Ra≤0.03μm)

Inspection & Certification:

Full-dimension inspection with Zeiss CMM

FDA mold filing certification obtained

Precision Closed-Loop from Design to Mass Production Molds

Smart Design

DFM analysis (48-hour report delivery)
Moldflow simulation (>90% defect prediction accuracy)

Precision Machining

Makino 5-axis CNC machining cluster (60-unit synchronized   operation)
Makino EDM precision electrode machining

Inspection & Validation

Zeiss CMM full-dimension inspection (0.6μm accuracy)
Trial molding with 50 samples + test report

Lifecycle Management

Mold stress distribution database
Mold refurbishment service (60% cost reduction)

World-Class Mold Manufacturing Infrastructure

Core Equipment

Makino V80S 5-Axis CNC

Makino EDNC43 EDM Machine

Zeiss MMZ G Coordinate Measuring Machine

Technical Specifications

±0.003mm precision · 2500mm machining stroke

0.005mm electrode wear control

0.6μm inspection accuracy (with thermal compensation system)

Mold Application Scenarios

Oversized automotive/appliance mold development

Precision medical mold cavity machining

Full-dimension mold certification

Customer Testimonial

"3+ years. Zero FDA audit headaches.Their compliance and precision? Solid.As an imaging co., we grill suppliers hard. No findings ever. Molds tighter, defects lower than anyone else.We trust them with life-saving gear.No brainer."
Benjamin Stone

Benjamin Stone

Siemens

5 years deep. They're basically part of our factory floor.Regular orders? Urgent 3D prints? Their lead answers lightning fast with solutions. That critical emergency part rush?They rallied the troops, saved our timeline.That’s real trust. Feels like family
Aria Knox

Aria Knox

GE Healthcare

Swapped out our old molder? Best. Move. Ever. Last guys? Awful finish & color mess. These guys? Mold game strong, process locked down.Batch-to-batch?Dead consistent.Yield shot up, QA costs tanked.Why they're our only molder for critical long-run stuff.Stability wins
Vincent Shaw

Vincent Shaw

Philips