20
20 Years of Mold Manufacturing Expertise98.6
%
On-Time Delivery Rate50
+
Mold Exports to 50+ CountriesRedefining Injection Mold Standards
Capability Dimensions
Oversized Molds
1600T clamping force compatibility • 6-point balanced ejection system
Micron-Level Precision
Nano-grade polishing (Ra≤0.05μm)
Intelligent Mold Design
Hot runner system with ±0.3℃ smart temperature control
Longevity Management
Stress distribution optimization technology • Lifecycle tracking system
Technical Specifications & Breakthroughs
2000mm machining capacity (industry limit: 1500mm)
Integrated molding for NEV battery covers/appliance housings
±0.003mm precision via Makino 5-axis CNC
Zero-defect molds for optical lenses/connectors
Moldflow analysis for defect prediction
Eliminates flow lines/sink marks (industry pain points)
Vacuum heat-treated SKD61 mold steel
58% cost reduction per million cycles
Why Choose Xinrui?
Specifications
Maximum Mold Size
Tolerance Control
Delivery Cycle
Lifespan Validation
Xinrui Capabilities
2000mm
±0.005mm
30 Days (Including Trial Mold Validation)
1.2 Million Cycles
Industry Standard
1500mm
±0.02mm
60 Days
500K Cycles
Customer Benefits
Reduced joint interfaces, enhanced structural strength
Eliminates secondary processing, saves 30% costs
50% faster time-to-market
65% lower unit amortized cost
Precision Mold Technology Drives Industrial Upgrade
Case 1:
Newborn Incubator Integrated Molding Mold
Mold Challenges:
• 1600mm ultra-long structural component
• 6mm uniform wall thickness with <0.5mm error
Technical Breakthroughs:
Makino 5-axis CNC machining for 2m-scale molds
Mold temperature zone control technology (±0.3℃)
Medical-grade ABS dedicated runner design
Mold Parameters:
800,000-cycle lifespan breakthrough
Annual supply capacity: 200,000 sets
Case 2:
Ultra-Precision Mold for Minimally Invasive Endoscopes
Precision Limits:
• 0.1mm wall thickness with ±0.01mm tolerance
• Zero tolerance for weld lines
Innovative Solutions:
Medical-grade transparent PC-specific mold steel
TG hot runner gate system design
Nano-polishing process (Ra≤0.03μm)
Inspection & Certification:
Full-dimension inspection with Zeiss CMM
FDA mold filing certification obtained
Precision Closed-Loop from Design to Mass Production Molds
Smart Design
• DFM analysis (48-hour report delivery)
• Moldflow simulation (>90% defect prediction accuracy)
Precision Machining
• Makino 5-axis CNC machining cluster (60-unit synchronized operation)
• Makino EDM precision electrode machining
Inspection & Validation
• Zeiss CMM full-dimension inspection (0.6μm accuracy)
• Trial molding with 50 samples + test report
Lifecycle Management
• Mold stress distribution database
• Mold refurbishment service (60% cost reduction)
World-Class Mold Manufacturing Infrastructure
Core Equipment
Makino V80S 5-Axis CNC
Makino EDNC43 EDM Machine
Zeiss MMZ G Coordinate Measuring Machine
Technical Specifications
±0.003mm precision · 2500mm machining stroke
0.005mm electrode wear control
0.6μm inspection accuracy (with thermal compensation system)
Mold Application Scenarios
Oversized automotive/appliance mold development
Precision medical mold cavity machining
Full-dimension mold certification
Customer Testimonial
Benjamin Stone
Siemens
Aria Knox
GE Healthcare
Vincent Shaw
Philips
CONTACT US
Xinrui Medical Innovation Center, Bashankou Village, Sandong Town, Huicheng District, Huizhou City, Guangdong Province